Product Description
PSA Oxygen Generator (Pressure Swing Adsorption Oxygen Generator) is a core combustion-supporting equipment in the glass manufacturing industry. Based on pressure swing adsorption technology, it can produce high-concentration oxygen with a flow rate of 800Nm³/h and 94% purity, featuring core advantages of stable purity, high combustion-supporting efficiency, and reliable operation. As a typical application of oxygen plant psa technology, it provides oxygen-enriched combustion support for glass melting furnaces, increasing the combustion temperature by 300-500℃. It significantly improves glass melting efficiency, reduces fuel consumption and pollutant emissions, serving as a key equipment for glass manufacturing enterprises to improve quality and efficiency, save energy and reduce consumption.
Product Specifications
| Capacity | O₂ Purity | Load Adjustment | O₂ Outlet Pressure |
| ≥200Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥300Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥400Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥500Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥600Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥700Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥800Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥1000Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥1200Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
| ≥1500Nm³/h | ≥90% | 50%~100% | 10~40Kpa.G |
As a large-scale industrial equipment, the standardization of packaging, transportation, installation and commissioning of the PSA Oxygen Generator directly affects its performance. For packaging: the main body of the equipment is packed in wooden boxes, fixed with foam buffer materials inside; core components (adsorption towers, fans, valves) are packaged separately to prevent collision damage during transportation; electrical components and control systems are packaged with waterproof and dustproof materials to avoid moisture and dust pollution. For transportation: logistics companies with large-scale transportation qualifications should be selected, vehicles equipped with shock absorption devices, and transportation routes should avoid bumpy roads to ensure the equipment arrives at the site smoothly.
Installation and commissioning must be carried out by a professional team. Firstly, determine the equipment installation location according to the glass factory’s workshop layout and melting furnace position. The site should be flat and well-ventilated, away from high-temperature melting furnaces (distance ≥5 meters), with reserved maintenance space. After fixing the equipment, connect the oxygen pipelines and electrical systems. The pipelines are made of high-temperature resistant stainless steel, and pressure testing and leakage detection should be performed after installation. During the commissioning phase: first conduct no-load operation to check the equipment’s operating status and parameter stability; then gradually load to the rated flow rate, and perform joint commissioning with the melting furnace’s DCS system to ensure the oxygen flow rate and pressure are accurately matched with the melting furnace load. After the completion of commissioning, the supplier shall provide the glass factory with a detailed installation and commissioning report and operation manual, and train the operators.
The high-temperature and high-dust environment of glass manufacturing workshops is prone to causing faults in the PSA Oxygen Generator. Timely troubleshooting and resolution can ensure production continuity.
- Common Fault 1: Decreased oxygen purity. Possible causes include molecular sieve contamination, abnormal adsorption-desorption cycle parameters, or failure of the pretreatment system. Solutions: clean or replace the molecular sieve, recalibrate the cycle parameters, and replace the pretreatment filter element.
- Common Fault 2: Increased equipment energy consumption. Possible causes include reduced fan efficiency, pipeline leakage, or poor sealing of adsorption towers. Actions required: overhaul the fan, repair pipeline leakage points, and replace seals.
- Common Fault 3: Equipment failure to start. Possible causes include power supply failure, control system failure, or triggering of safety protection devices. Actions required: check the power supply, overhaul the control system, and reset after troubleshooting safety hazards.
It is recommended that glass factories establish equipment operation logs to record operating parameters and fault conditions, and conduct regular preventive maintenance. Meanwhile, establish long-term cooperative relationships with psa oxygen plant manufacturer to ensure timely technical support and spare parts supply when faults occur, minimizing downtime to the greatest extent.
With its 94% high purity and 800Nm³/h large flow rate, the PSA Oxygen Generator has become an efficiency engine for combustion support in glass manufacturing. Its oxygen plant psa technology can provide sufficient and stable oxygen-enriched support for glass melting furnaces. Combined with standardized packaging and transportation, installation and commissioning, and timely fault troubleshooting, it can help glass enterprises improve production efficiency, enhance product quality, reduce energy consumption and emissions, and achieve sustainable development.
In addition to PSA Oxygen Generators, we also produce VPSA Oxygen Generators, storage tanks, heat exchangers and other products. If you are interested in VPSA Oxygen Systems or other products, please feel free to send an email to info@gneeheatex.com. We will be very happy to serve you.
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800 Nm³/h 94% Purity PSA Oxygen Generator with 0.1-1.0 MPa Pressure for Industrial Applications Images
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